Suzuki gsxr 1000, 04 |
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Factory Pro's |
Factory Pro's Billet SUPERFLARE Stacks 3-4 True better upper midrange |
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Factory Pro's GSXR Shift STAR Kit super slick shifting! |
Factory Pro's Dual Protection Billet Engine Covers with Integrated Sliders |
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Factory Pro's Ignition Advance Kit better power at part throttle |
BMC filters |
Hybrid Ceramic Wheel Bearings | |
$99.95 2 bearing kit front wheel only pn: BE-HYCER-S70-FR |
Hybrid Ceramic Wheel Bearings 2 front wheel bearings Tough 52100 steel races, rubber seals and lightweight, almost friction free, silicon nitride ceramic balls. Bearings are pregreased and ready to use. Bearings have rubber seals that are easy to remove if desired. marc@factorypro.com |
Teka SFI | |
The TEKA line
of fuel injection products features the
$395
demo unit |
Teka SFI tuning tool As compared to a power commander, Major features are virtually 100% reliability, as the reliability is the same as the stock ECU and there is no permanently mounted add-on box to fail and changes take 30 seconds and NO laptop. Realtime tuning, no maps to lose, no problems with RF interference, no computer required to tune, no instant 1% to 2% hp loss w/ zero map, Easy to tune at the track on the pit wall, takes only about 20 seconds to make changes, easy to change during a 600 mile service, easy to tune for those new pipes your parts dept. just sold, no waiting in line for someone to non-optimally "tune to an a/f ratio", fits in your back pocket, digital accuracy, and do one, a 100 or a 1000 bikes.
Team Vesrah, Suzuki
Cup World Champion Robert Jensen, Hooters Racing and many more have
and use the TEKA SFi. In a championship race, even one power commander failure can mean winning the overall and finishing second in a years worth of work - |
Tiny!
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MMT Power Switch
After tuning with
a Teka SFI 2, MMT plugs right in to the bikes tuning port (same as the SFI). If tuning with the
SFI 2 / MMT combination: If tuning with the MMT only (without custom SFI
tuning): If you first install an MMT and decide the have
it custom tuned with the SFI 2, no problem. Then, you still have the ability to "trim" map for conditions with the Power Select Switch - and you even have, by setting it at "0", to recheck how the "zero" map was in comparison to your "SFI Tuned Map". EZ install - all stock connectors, no splicing. |
(note: pic is from R&D session and not actual final lengths - compliments Stu Vernon) pn: VEL-S51-6060 - $429.95
Tech notes on modified gsxr1000 engines:
Gains on modified 1000
Suzuki engines with Yoshimura or similar cams seem to develop more of
an improvement than expected. I've seen as much as 6 to 8 True hp (that's
power measured under load on an EC997 dyne system and not on
a dealership level dynojet dyno). and for what it's worth, "Jeff W", "Lee S" and "Jeff S" forgot to look outside their small boxes..... There's a big world out there and it probably doesn't revolve around their omnipotence and their dj dynos. :-)
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Billet GSXR 1000 SUPERFLARE Stacks Stacks and BMC RACE filter - Add up
to +1 to +2 PEAK True HP and +5 at
7k and +6 at 10k True HP in 30 minutes. The Factory Pro stacks on the 1000 benefit from the BMC Race filter. While the BMC RACE filter will add a bit of power with stock stacks, the combination of the FP stacks AND the filter gives a benefit greater than the sum to the 2 individual parts. All HP figures are recorded on the EC997 Series dynamometers - The dynos that read the same - dyno to dyno.
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You may get even better results if the bike is retuned, using the Best Power method. For best tuning results, Do NOT tune to an a/f ratio. - A/F Ratio tuning is a low level dealership level procedure and never results in optimal results.
V
Stack Development Process The Factory Pro Stacks have a smooth,
constantly increasing divergent angle and the flare radius is the optimal
complimentary dimension that gives the best "engine tested" airflow
AND the best intake tract pressure wave propagation rate AND wave recovery
rates. You can see the difference in a "flow
bench" developed stack and our "engine" developed stack - Our "engine"
stack will be significantly better in the powerband and will rev higher
with power - without losing power at low rpm or part throttle. There are several other factors involved in v stack design that are even further past the wave and radius relationships and we are working on these, too. Thanks, Marc A Factory Pro Tuner's kit, consisting
of a range of stack lengths from 15 to 60mm, in 10mm increments, to
allow the best possible tuning for modified engines, consisting of a
range of sizes of stacks is available exclusively to
Factory Pro Dyno Centers
using EC997 dynos. Testimonials
I shopped for dynos
for over 2 years. I have tuned on all of them, dynojet, Superflow
, etc.
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original: 25355-35F01-RH / 25355-03G00-RH (gsxr600 01-05, gsxr750 00-05, gsxr1000 01-08) F-Pro Shift Spring pn: z95-S69-0201/0501 $49.95 Allow 3-4 weeks
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F-Pro Competition Shift Spring Use star and spring for quickest shifting. Miss fewer shifts. Fewer false neutrals. Suggest the Star + Spring for best results. Helps speed up shifting because the shift drum rotates quicker between shifts. Combine with the F-Pro Shift Star for the sweetest results. Marc "No missed shifts" Salvisberg Factory Pro marc@factorypro.com 415 491 5920 NOTE with uickshifters! MUST shorten shift kill time BY 5ms to 15ms - or the qs shifting will be clunky. |
Factory
Pro's
Note:
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Hybrid Ceramic Wheel Bearings | |
$99.95 2 bearing kit front wheel only pn: BE-HYCER-S70-FR |
Hybrid Ceramic Wheel Bearings 2 front wheel bearings Tough 52100 steel races, rubber seals and lightweight, almost friction free, silicon nitride ceramic balls. Bearings are pregreased and ready to use. Bearings have rubber seals that are easy to remove if desired. marc@factorypro.com |
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Power Commander Ignition Module SCALING Notes (as of 2018)
In my experience, the Power Commander
Ignition module "says" +/- "10", but it really only seems to change
the ignition timing about +/-2-3 degrees (as of at least 09/19). This was backed up by a DJ importer's experience.
Testing on
real load dyno, under realistic load, multiple DJ Ignition Modules on 600's
and 1000's show that DJ +10 to DJ -10 "DJ degrees" equals around a 1%
to 2% HP spread. You can't change the ignition timing 20 degrees
and only affect the power by a couple percent - That's an obvious fact. Now - I'm still perplexed about the guy who
posted that he gained 7 HP on his dynojet dyno with a "+5" setting on his DJ Ign
Module!. 5 DJ degrees / about
1 REAL degree = 5 hp? and also perplexed about the ignition map that I got from
a DJ sponsored Race team that showed +1 and +2 and -1's in their
"official" map! Lessee? They changed the ignition timing a miniscule
real .2 degree and they could see that hp change? A significant ignition timing change, that power can be measured would MAYBE be a real 1 degree - but you can only measure the HP change if the fuel mixture is absolutely PERFECT for Best power (NOT to misleading dealership level "AFR tuning") already - Normally, a REAL 2 degrees ignition timing change will change the power (on a Perfectly fueled engine) by about 1%. (example 100 True HP > 101 True HP if a "good direction change" OR 99 True HP if it was "the wrong 2 deg direction change").
Zero "5 Dynojet degrees = about 2 Real degrees" So - what does that tell you? Best regards - Marc
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Billet Engine Covers w/ Sliders
For Race or Street
use. Absolutely the strongest covers you can buy. Highest strength /
weight ratio available! Maximum protection at under 1 pound of additional
weight!
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Hi Marc,
I ran Factory Pro engine covers on my rookie season in 2005 as a
Novice rider with the CMRA. As you know us rookies tend to
crash a bit more than others. I'm sure I'm not the first to
say the covers and sliders ROCK! On several lowsides throughout
the season the bike slid on the sliders and never once tumbled.
I contribute this to the position on the slider on the bike.
Friends with conventional sliders found the slider digging in and
flipping the bike causing much damage. Needless to say, my season
ended in one Championship and two 3rd places. CMRA seen fit
to bump me to expert in 2006. I purchased two brand new GSXR's
and have already installed Factory Pro covers on the one through
RaceworX in Dallas. Unfortunately I had the chance once again
on December 20th at MSR Houston to test them out. Once
again they performed great!!!! The bike slid on the slider.
Beside a few scrapes on the plastic the bike was not damaged.
With this said I feel like I could represent your product with much
confidence! If you offer a support program I would be glad to participate.
As I said, I have already purchased a set for the Superbike.
I'm only in need of a left side stator cover for the 06 GSXR 1000.
Attached is a copy of my resume along with a rendering on the new
paint scheme for the 2006 season.
I feel the your product has saved me a ton of $$$$ in crash repairs
over the past season.
I
Thanks again, Marv Esterly
CMRA #496 Expert
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Factory Pro Series "S52"
AWESOME sportbike AND Formula Extreme WEAPON
With roughly 8-10 True HP more than the R1, even without pressurizing the airbox, (125 to 126 unpressurized True hp for the gsxr100 (add ~8-10 for top gear road power) vs. 115 to 117 True HP for a stock R1 vs.112 to 113 unpressurized True HP for a stock '01 zx9r (add ~8-10 for top gear road power)) the gsxr1000 is the True HP King of Sportbikes.
All HP figures are recorded on the EC997 Series dynamometers - The dynos that read the same - dyno to dyno.
Handling at speed:
Works.
Simple Horsepower
improvement:
The
FI-BMC-23709R
BMC Race
will add more power
than any other similar "stock replacement filter" OR the BMC STREET filter, and
it absolutely requires remapping with
Teka Suzuki FI Mapper
. On the 4 Gas EC997, along with the BMC Race filter with Teka mapping, improved
the power by a full 5
True HP! (yes, I was surprised,
too.)
Best results with a pc or yosh ems was ~1-2 less than the TEKA SFI tool.
RTR-SUZ-37-04 Ignition Advance Plate: Adding this +4 plate (the same plate as what generally works best on the gsxr600 and the alternate for the gsxr750), will generally perk up the mighty 1000 to the tune of 2-3 more True HP when measured under full load (that's the proper way to measure real world power) - but only if the stock ECU is remapped with the TEKA SFI tool. Part throttle power (power out of a corner) is also better. If one installs a pc or ems and electronically adds +4, the ignition "scatter" problems often negate the benefit of the more proper timing.
Shifting
Wow.
Suzuki managed to pretty much copy our HD spring and Bearinged Detent Arm and then
proceeded to make the bike shift poorly, with popping out of second gear on the
track being the most obvious problem.
(That is different from the stock shift detent star loosening up.....which creeps
up on 1000's and 750's. If yours starts randomly missing shifts, it possible that
the stock detent "star" mounting bolt has loosened up and needs to be tightened
- Heck! What a perfect time to replace the stock "star" with our copyrighted
S-51 Mark 1 Star!)
Daniel Garza wrote:
DAM!!!!! my hats off to the people who did the R&D on the star! Man it shifts awesome. Billy said my stock piece was already loose so it worked out great. he says hi back at you. anyways great productthanx - danny Texas
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+5 True
HP with RACE filter only with TEKA FI mapping! True Rear Wheel Horsepowertm scale - difference between other scales. |
FIB-SUZ-26804R
|
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Designed by the
same Italian craftsmen that developed Ferrari's F1 Air Filters - this
filter filters well, flows more air and lets the engine make about the
same power than the stock air filter. True Rear Wheel Horsepowertm scale - difference between other scales. |
FIB-SUZ-26804S
|
Hi Marc,
I ran Factory Pro engine covers on my rookie
season in 2005 as a Novice rider with the CMRA. As you know
us rookies tend to crash a bit more than others. I'm sure
I'm not the first to say the covers and sliders ROCK! On several
lowsides throughout the season the bike slid on the sliders and
never once tumbled. I contribute this to the position
on the slider on the bike. Friends with conventional sliders
found the slider digging in and flipping the bike causing much damage.
Needless to say, my season ended in one Championship and two 3rd
places. CMRA seen fit to bump me to expert in 2006.
I purchased two brand new GSXR's and have already installed Factory
Pro covers on the one through RaceworX in Dallas. Unfortunately
I had the chance once again on December 20th at MSR Houston
to test them out. Once again they performed great!!!! The
bike slid on the slider. Beside a few scrapes on the plastic
the bike was not damaged.
With this said I feel like I could represent your product with much
confidence! If you offer a support program I would be glad to participate.
As I said, I have already purchased a set for the Superbike.
I'm only in need of a left side stator cover for the 06 GSXR 1000.
Attached is a copy of my resume along with a rendering on the new
paint scheme for the 2006 season.
I feel the your product has saved me a ton of $$$$ in crash repairs
over the past season.
I
Thanks again, Marv Esterly
CMRA #496 Expert
|
Notes:
June, 2002
Addendum...
01 gsxr600 factory kit ECU is too lean for the 750, too.
And the ignition curve is ALL wrong for the 750. As IF the 750 needed to rev
to 14,500!
That's even if we tweaked the 600 box to the max...... with the TEKA SFI......
Yes, we do try goofy stuff!
:-)
June 1, 2001
HP limited classes.....
Urban lore is that a gsxr1000 will make
~2 more hp if the clutch safety switch is closed. What some Suzuki tuners do is
swap the clutch safety switch to the front brake side and set it "contact" early
so it "connects" with very little lever travel.
When the rider needs the extra 2 hp, he pulls in the front brake lever just a little
bit, just so the switch is closed and power appears on the track. I suppose it could
happen for some reason.... Dunno.
When the bike is being tested for "maximum" power after the race, the dyno operator
(perhaps a sponsor) doesn't pull in the lever and the extra hp just isn't there!
Or - they just "think" it's better......
Maybe it's urban legend......??????
April 20, 2001
Just a note - 01 gsxr600 factory kit ECU is too lean for the
1000. As IF the 1000 needed to rev to 14,500! Maybe if we tweaked the 600 box internally
to full rich with Teka Suzuki FI Adjuster and stacked a Teka FI Unit on, too......
Yes, we do try goofy stuff!
:-)
April 18, 2001
BMC RACE filter:
Installed filter and adjusted FI with Teka FI Mapper.
5 True HP improvement.
Call Factory Pro (800 869-0497 / (415) 883-5620
to order filter and place order
for Teka FI Mapper Tool.
TECH Information
Ignition Advance Plate, Installation, gsxr600, 97-04 and gsxr750, 96-04 installation and pictures
Links
Willow Springs Raceway
northbound / 4500ft / PA28-140 / N111FR
Sunday 2pm, December 28, 2003
Return from first night (or day) flight into Los Angeles - Chino / CNO
Tim Westley, gsxr1000k3 at Cadwell, UK 2006
pn: RTR-SUZ-37-XX - ignition mount
plate install and tech
application:
gsxr600 99-05 (06-07 is same part, but it's mounted in the RH engine cover)
gsxr750 98-05 (06-07 is same part, but it's mounted in the RH engine cover)
gsxr1000, 01-07
tools required:
5mm allen wrench
#2 philips screwdriver
medium flatbladed screwdriver
Razor blade or Exacto knife
gasket sealant
14mm socket
air wrench
True Rear Wheel HP measurement on the EC997!
My bible |
Power Commander Ignition Module Notes
In my experience, the $350 Power
Commander Ignition module "says" +/- "10", but it really only seems
to change the ignition timing about +/-2-3 degrees (as of at least
02/09). This was backed up by a DJ importer's experience.
According to a customer, dj told him that ignition timing,
doesn't affect power very much.
That's just wrong.
Factory Pro has over 30 years of research and development in high
accuracy tuning in general and 20 years in producing Ignition
Advancers (which REALLY DO change the ignition timing!) and
we've been producing
dynamometers that read to .1 and .2 HP
increments.
Testing on
real load dyno, under realistic load, multiple DJ Ignition Modules on 600's
and 1000's show that DJ +10 to DJ -10 "DJ degrees" equals aromd a 1%
to 2% HP spread.
How could you change ignition timing a supposed "TWENTY
DEGREES" and only affect the HP by 1% to 2%????
You can't change the ignition timing 20 degrees
and only affect the power by a couple percent - That's an obvious fact.
If you had "Best Power" ignition timing set and you retard or advance the timing
a REAL 10 degrees, the bike world hardly run, losing around 10% - 20% True HP
if you retarded it.
if you advanced it a real 10 degrees, you'd lose a bunch of power, too and also,
likely, give it fits of detonation.
Now - I'm still perplexed about the guy who
posted that he gained 7 HP on his dynojet dyno with a "+5" setting on his DJ Ign
Module! - .5 DJ degrees / about
1 REAL degree = 5 hp? and also perplexed about the ignition map that I got from
a DJ sponsored Race team that showed +1 and +2 and -1's in their
"official" map! Lessee? They changed the ignition timing a miniscule
real .2 degree and they could see that hp change?
The 06 R6 that we were working on? It actually wanted more than 10 "dynojet degrees"
in quite a few every part
throttle positions for Best Power settings and all of the full throttle settings
ended up at +5 to +10 "dynojet degrees". Compare that to the zero settings at
full throttle that were supplied and the +1, +2 an +3 "dj degree" settings that
were supplied.
A significant ignition timing change, that power can be measured would MAYBE be a real 1 degree - but you can only measure the HP change if the fuel mixture is absolutely PERFECT for Best power (NOT to misleading dealership level "AFR tuning") already -
Normally, a REAL 2 degrees ignition timing change will change the power (on a Perfectly fueled engine) by about 1%.
(example 100 True HP > 101 True HP if a "good direction change" OR 99 True HP if it was "the wrong 2 deg direction change").
So - the only reason to run a DJ Ignition
Module is to use a DJ Quickshifter (until the TEKA 4 QS upgrade is released)
the DJ Ignition function is, otherwise, essentially $350 useless cost.
When tuning on and
EC997 dyno,
(which has the capability of measuring .1 to .2 HP changes), essentially, there
are only a couple of DJ Ign Module settings:
Zero
+ or - 5 Dynojet degrees or
+ or 1 10 Dynojet degrees
and maybe "7" if "5" and "10" make the same power
Don't expect huge HP changes - as, as described above, you'll see 1 or 2 hp at
best (at least on a real dyno)
So - what does that tell you?
That you need to do testing on a high quality dyne system, like the
Factory Pro EC997 .
Then, you too, can learn all these "unpopular" facts!
Like inertia HP isn't real HP in the real world, dj hp numbers are bogus, tuning to
an AFR for best performance is a myth....
Join Racing and Vesrah Racing and Suzuki NZ -
(I'm sure that the guy who got "7 DJHP" with a real 1 degree
(aka: 5 Dynojet degrees) isn't my buddy right about now, though....)
Best regards - Marc
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LINKS | ||||||||||
EFI and Carb Tuning - Most all FI and carb tuning by Wheelsmith Racing |
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Flight Training - train with AMA race winner Todd Harrington. The Harringtons own American Flyers, one of the most established flight training facilities in the USA. 8 locations 800-362-0808 |
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The Rich Oliver
Mystery School will help you discover your hidden inner strength.
It will challenge you. It will teach you a new way of thinking, and a new way of riding. You can take your riding to an exciting new level! We use a variety of proven drills and training techniques. Practicing these techniques with our Yamaha dirt track trainers will enhance your abilities both on the track or the street. It doesn't matter what you ride or race, the Rich Oliver Mystery School improves everyone's skill level and mindset! |
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WW2 vintage flying Special Book a sightseeing flight over the Wine Country
or a Kamikaze aerobatic flight or a biplane flight over famous
Sonoma Raceway,
the Golden Gate Bridge and the San Francisco Bay for one or two during
the spring and get a free souvenir t shirt! 707 938 2444 |
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The extension of the laboratory
for engines of the Swiss Federal Institute of Technology was completed
in about 1935. Its architect was Rudolf Otto Salvisberg (1882-1940).
He had a successful career in Berlin but returned to Switzerland after
the advent of the Nazis. His architectural style was somewhat similar
to that of Erich Mendelsohn. The staircase of the laboratory is in normal
use but well preserved. Edited to the tunes of Chemical Residue by Herbie Hancock. |